Joseph B. Johnson
Qualifications
Senior Manufacturing/Operations Specialist with 20+ years of success in
Consumer Packaged Goods, Electronics, Fabricated Metals, Glass Products,
Industrial Machinery, Medical & Surgical Instruments, Railroad
Transportation plus Transportation Equipment using best practices, cellular
manufacturing, cost reduction, e-Business solutions, ERP, just-in-time, lean
manufacturing, manufacturing strategy, methods improvement, MRP, pre-sales,
process control disciplines, production planning & scheduling,
reengineering, sales-business development, shop floor control,
short-interval-scheduling and supply chain management.
Education
1988-1990 Computer/Operations Improvement Certificates, DeVRY/CDI
1970-1972 MBA Finance, Pacific Northwestern University
1966-1970
Bachelor Of Science Industrial Engineering, USAFI
BaaN Basic Certification-BaaN IV
APICS JIT Certification
Certificate in Productivity, Institute for Special Productivity Training
Certificate Introduction to Impromptu, COGNOS
Certificate Introduction to Super Layer, Pro Consultants Education Centers
Experience
1998-Present Program Manager/Senior Project Manager , Invensys (BaaN
Division)
Manages multiple clients on-site implementations of
web-based ERP, CRM, SCM, procurement and exchanges solutions to simplify
processes, generate additional revenue and satisfy client customers. Negotiated
profitable contracts with E&Y and Andersen Consulting to obtain available
skill sets plus 3rd party interfaces including Sterling Commerce and
Commerce One. Participated in the design, development, delivery, testing and
pilot during the pres-sales process for demo purposes.
Successfully executed BPR plus e-business solutions (ERP, CRM, SCM) at 286 sites
on time and under budget resulting in a $30M cost saving for the acquiring
company.
1997-1997 Project Manager, GLOVIA (a wholly owned subsidiary of Fujitsu)
Mobilized and led cross-functional team of 10 consultants, system engineers,
database analysts and trainers from other regions plus client project team
working in harmony.
· Actualized GLOVIA 4.0 ERP modules in 33 European and US sites resulting
in $12M cost savings.
Established consulting firm to assist companies achieve Best Practices.
· Raised workstation efficiency from 65% to 98% and
J&J Medical & Surgical Instrument Division was able to win back
$350M in lost sales opportunity.
· Invoked Best Practices along with MACOLA MRPII and
erased inventory stock outs plus improved profits 33% for United Hospital
Supply Corp.
· Initiated Total Quality Program at Ace Metals Inc
resulting in the company being awarded ISO-9001 certification.
1986-1988 Consulting Director, DA Stadler Associates
Managed 15-135 member teams.
· Conducted BPR and introduced Micro-Max MRP business application
solutions.
· Enhanced PVS Industries bottom-line $13.5M
1976-1986 Plant Manager, Young Enterprises
High-profile operations management position responsible for 400 union associates, five managers and a $15M budget. Directed the activities/work partners in Assembly, Extrusion, Finishing, Machining, Press, Shear, Brake, Lithography, Manufacturing, Maintenance, Materials, Production Planning/Scheduling, Quality, Welding, Engineering, Shipping/Receiving and Materials Requirements Planning.
· Achieved 95% reduction in set-up/changeover time.
· Attained $2M annual reduction in production costs.
· Improved profits $10M despite declining sales and competitive markets.
· Raised productivity 22% each year.
· Reduced inventory carrying cost to zero by
increasing turns from 4 to 20 times.
· Pared raw material/WIP inventories’ 90% through
Just-In-Time materials for processing, MAPICS MRP installation, Rapid
Response Manufacturing and Pull Systems.
972-1976 Managing Project Associate, Science Management Corp
Developed and installed operation improvement plans for GE, NABISCO,
CONRAIL and Allegheny Teledyne, which exceeded clients’ ROI guarantee.
Mr. Johnson can be reached by contacting:
MARSCHALL'S
MANUFACTURING
CONSULTANT SERVICES
71Hopkins Avenue
Johnston, Rhode Island 02919-1505
telephone: 401-934-2764
fax: 401-934-2369
Joseph can be reached by clicking on e-mail icon
